Chifukwa chiyani 80% Yamafakitole Atsopano A Battery Akusintha Kukhala Hybrid Laser/Resistance Welders

Makampani opanga mabatire akuyamba kutengera mwachanguhybrid laser/resistance welders, ndipo pazifukwa zomveka. Monga magalimoto amagetsi (EVs) ndi makina osungira mphamvu (ESS) amakankhira kuti azigwira ntchito kwambiri, opanga amafunika njira zowotcherera zomwe zimaphatikiza liwiro, kulondola, ndi kudalirika. Ichi ndichifukwa chake kuwotcherera kwa haibridi kukhala mulingo wagolide:

1. Kukwaniritsa Zofuna za Ma Battery a Next Gen

Zochepa, Zamphamvu:

Mabatire amakono a lithiamu-ion amagwiritsa ntchito zojambula zoonda kwambiri (zocheperako ngati 6–8µm zamkuwa ndi 10–12µm aluminiyamu), zomwe sachedwa kupserera kapena mawanga ofooka ndi achikhalidwe.kukana kuwotcherera. Kuwotcherera kwa laser(monga fiber lasers paKutalika kwa 1070nm) imapereka kulondola kwa mulingo wa micron, kuchepetsa kuwonongeka kwa kutentha ndikusunga mfundo zolimba (> 100 MPa).

Zovuta Zowotcherera Zosiyanasiyana (mwachitsanzo, Maselo a Tesla a 4680):
Kuwotcherera20+ electrodezigawo zamabatire ngati Tesla's 4680 zimafunikira liwiro komanso kuya - machitidwe osakanizidwa amagwiritsa ntchitolasers kuti agwirizane mwachangu, molondola(20+ m/s kusanthula) ndikukana kuwotcherera kwa kuya, odalirika maphatikizidwe.

2. Kuthetsa Zofooka Zowotcherera Njira Imodzi

Zoyipa za Kuwotcherera kwa Laser:

Kulimbana ndizitsulo zonyezimiramonga aluminium ndi mkuwa (pokhapokha mutagwiritsa ntchito ma laser obiriwira / abuluu okwera mtengo).
Kwambiri tcheruzonyansa pamwamba(dothi, okosijeni)

Zofooka za Resistance Welding:
Akusowa kulondola kwa zinthu zosalimba.
Ma electrode amatha msanga, ndikuwonjezera kukonza.

Chifukwa chiyani Hybrid Amapambana:
Ma laser asanayambe kuyeretsa pamalo, pomwe kuwotcherera kumatsimikizira zomangira zakuya, zolimba-zabwino pama batire a aluminium (monga omwe ali m'mapaketi a Tesla's Model Y).

3. Kupanga Mofulumira & Kutsika Kwambiri

Speed ​​​​Boost:

Makina osakanizidwa amatha kuwotcherera msoko wa 1m mumasekondi 0.5 pomwe kuwotcherera kukana kumagwiranso limodzi nthawi imodzi-kudula nthawi zozungulira ndi 30-40%.

Zowonongeka Zochepa, Zowonongeka Zochepa:
Ming'alu ndi zolumikizira zofooka zimatsika kwambiri, ndikuchepetsa kuchulukirachulukira kuchokera ~5% mpaka 0.5%-kugulitsa kwakukulu kwa gigafactory.

Zida Zokhalitsa:
Kuyeretsa kwa lasermoyo wautali wa electrode katatu, kuchepetsa ndalama zolipirira.

4. Kukumana Ndi Chitetezo Chokhazikika & Miyezo Yotsatira

Kupewa Kuthamanga kwa Thermal:
Kuwotcherera kwa hybrid kumatsimikizirakulowa mwakuya (≥1.5mm kwa aluminiyamu),kupanga zisindikizo zopanda mpweya zomwe zimadutsakuyesa kwa helium (<0.01 cc/min).

Kutsata Kwathunthu Kwambiri (Industry 4.0 Ready):
Kuwunika nthawi yeniyeni yamphamvu ya laser (± 1.5%)ndikukaniza pano (± 2%)amakumanaMtengo wa IATF 16949zofunikira zamagalimoto.

5. Nkhani Zopambana Zowona Padziko Lonse

Mzere wa 4680 wa Tesla:Amagwiritsa ntchito IPG lasers + Miyachi resistance welders kuti akwaniritse> 98% zokolola pa masekondi 0.8 pa weld.
CATL's CTP Battery Packs:Kuwotcherera kophatikiza kumalimbitsa mafupa amkuwa owonda kwambiri ndi 60%.
BYD's Blade Battery:Imapewa kugwedezeka m'maselo amtundu wautali chifukwa cha kuwotcherera kwa haibridi.

Pansi Pansi: Ma Hybrid Welders Ndi Tsogolo

Izi sizingochitika zokha, ndizoyenera kukhala nazo:
✔ Mabatire owonda kwambiri, okhala ndi mphamvu zambiri
✔ Kupanga kwachangu, kodalirika
✔ Kutsatira malamulo achitetezo masiku ano

Pofika chaka cha 2027, msika wapadziko lonse wowotcherera wosakanizidwa wamabatire ukuyembekezeka kugunda $7+ biliyoni, ukukula pa ~ 25% pachaka. Mafakitole omwe amanyalanyaza kusinthaku ali pachiwopsezo chotsalira pamtengo, mtundu, komanso magwiridwe antchito.
Mukufuna zatsatanetsatane pamakina abwino kwambiri owotcherera a haibridi? [Lumikizanani nafe kuti mupeze malingaliro a akatswiri!]

Zambiri zoperekedwa ndi Styler pahttps://www.stylerwelding.com/ndicholinga chofuna kudziwa zambiri basi. Zonse zomwe zili pa Tsambali zimaperekedwa mwachikhulupiriro, komabe, sitipanga zoyimira kapena chitsimikizo chamtundu uliwonse, kufotokoza kapena kutanthauzira, ponena za kulondola, kukwanira, kutsimikizika, kudalirika, kupezeka kapena kukwanira kwa chidziwitso chilichonse pa Tsambali.

POPANDA MVUTO TIDZAKHALA NDI NTCHITO ILIYONSE KWA INU PA KUTAYIKA KAPENA KUCHINIKA KWA MUNTHU ULIWONSE WOMWE ZINACHITIKA CHIFUKWA CHAKUGWIRITSA NTCHITO TSAMBA KAPENA KUDALIRA CHIFUKWA CHILICHONSE CHOPEZEKA PA webusayiti. KUGWIRITSA NTCHITO TSAMBALI KOMANSO KUDALIRA ZINTHU ZINTHU ZINTHU ZOMWE ZILI PATSAMBA LOKHA ZOMWE ZIKUCHITIKA CHEKHA.